Process Overview
| Alloy | Si | Fe | Cu | Mn | Mg | Ni | Zn | Sn | Ti | Pb | Cr | similar to* | |
| Germany / Europe | |||||||||||||
| AC-43400 | AC-AlSi10Mg(Fe) | 9,0-10,0 | 1,0 max | 0,1 max | 0,55 max | 0,2-0,5 | 0,15 max | 0,15 max | 0,2 max | 0,15 max | ADC3, A360.0, YL104 | ||
| AC-44300 | AC-AlSi12(Fe) | 10,5-13,5 | 1,0 max | 0,1 max | 0,55 max | 0,15 max | 0,05 max | 0,15 max | ADC1, 413.0, YL102 | ||||
| AC-44400 | AC-AlSi9 | 8,0-11,0 | 0,65 max | 0,1 max | 0,5 max | 0,1 max | 0,05 max | 0,15 max | 0,05 max | 0,15 max | 0,05 max | -359 | |
| AC-46000 | AC-AlSi9Cu3(Fe) | 8,0-11,0 | 1,3 max | 2,0-4,0 | 0,55 max | 0,05-0,55 | 0,55 max | 1,2 max | 0,25 max | 0,25 max | 0,35 max | 0,15 max | ADC12, 383.0 |
| AC-46100 | AC-AlSi11Cu2(Fe) | 10,0-12,0 | 1,1 max | 1,5-2,5 | 0,55 max | 0,3 max | 0,45 max | 1,7 max | 0,25 max | 0,25 max | 0,25 max | 0,15 max | ADC12, A384.0 |
| AC-46200 | AC-AlSi8Cu3 | 7,5-9,5 | 0,8 max | 2,0-3,5 | 0,15-0,65 | 0,05-0,55 | 0,35 max | 1,2 max | 0,15 max | 0,25 max | 0,25 max | 380 | |
| AC-46500 | AC-AlSi9Cu3(Fe)(Zn) | 8,0-11,0 | 1,3 max | 2,0-4,0 | 0,55 max | 0,05-0,55 | 0,55 max | 3,0 max | 0,25 max | 0,25 max | 0,35 max | 0,15 max | ADC10, A380.0 |
| AC-47100 | AC-AlSi12Cu1(Fe) | 10,5-13,5 | 1,3 max | 0,7-1,2 | 0,55 max | 0,35 max | 0,3 max | 0,55 max | 0,1 max | 0,2 max | 0,2 max | 0,1 max | AA 384 |
| AC-51200 | AC-AlMg9 | 2,5 max | 1,0 max | 0,1 max | 0,55 max | 8,0-10,5 | 0,1 max | 0,25 max | 0,1 max | 0,2 max | 0,1 max | -520 | |
| AC-71000 | AC-AlZn5Mg | 0,3 max | 0,8 max | 0,15-0,35 | 0,4 max | 0,4-0,7 | 0,05 max | 4,5-6,0 | 0,05 max | 0,1-0,25 | 0,05 max | 0,15-0,6 | 712 |
| USA | |||||||||||||
| 359 | 9Si-0.6Mg | 8,5-9,5 | 0,2 max | 0,2 max | 0,1 max | 0,5-0,7 | 0,1 max | 0,2 max | (AC-44400) | ||||
| A360.0 | 9.5Si-0.5Mg | 9,0-10,0 | 1,3 max | 0,6 max | 0,35 max | 0,4-0,6 | 0,5 max | 0,5 max | 0,15 max | AC-43400, ADC3 | |||
| 380 | 8.5Si-3.5Cu | 7,5-9,5 | 2,0 max | 3,0-4,0 | 0,5 max | 0,1 max | 0,5 max | 3,0 max | 0,35 max | AC-46200, ADC10 | |||
| A380.0 | 8.5Si-3.5Cu | 7,5-9,5 | 1,3 max | 3,0-4,0 | 0,5 max | 0,1 max | 0,5 max | 3,0 max | 0,35 max | AC-46500, ADC10 | |||
| 383 | 10.5Si-2.5Cu | 9,5-11,5 | 1,3 max | 2,0-3,0 | 0,5 max | 0,1 max | 0,3 max | 3,0 max | 0,15 max | ADC12 | |||
| A384.0 | 11.2Si-3.8Cu | 10,5-12,0 | 1,3 max | 3,0-4,5 | 0,5 max | 0,1 max | 0,5 max | 0,1 max | 0,35 max | (AC-46000), (AC-46100), ADC12 | |||
| B390.0 | 16,0-18,0 | 1,3 max | 4,0-5,0 | 0,5 max | 0,45-0,65 | 0,1 max | 1,5 max | 0,1 max | ADC14 | ||||
| 413 | 12Si | 11,0-13,0 | 2,0 max | 1,0 max | 0,35 max | 0,1 max | 0,5 max | 0,5 max | 0,15 max | AC-44300, ADC1 | |||
| A413.0 | 12Si | 11,0-13,0 | 1,3 max | 1,0 max | 0,35 max | 0,1 max | 0,5 max | 0,5 max | 0,15 max | (AC-47100), ADC1 | |||
| 520 | 10Mg | 0,25 max | 0,3 max | 0,25 max | 0,15 max | 9,5-10,6 | 0,15 max | 0,25 max | AC-51200 | ||||
| 712 | 5.8Zn-0.6Mg-0.5Cr-0.2Ti | 0,3 max | 0,5 max | 0,25 max | 0,1 max | 0,5-0,65 | 5,0-6,5 | 0,15-0,25 | 0,4-0,6 | AC-71000 | |||
| Japan | |||||||||||||
| ADC1 | 11,0-13,0 | 0,9 max | 1,0 max | 0,3 max | 0,3 max | 0,5 max | 0,5 max | 0,1 max | AC-44300, 413.0, Y102 | ||||
| ADC3 | 9,0-10,0 | 0,9 max | 0,6 max | 0,3 max | 0,4-0,6 | 0,5 max | 0,5 max | 0,1 max | AC-43400, A360.0, Y104 | ||||
| ADC5 | 0,3 max | 1,1 max | 0,2 max | 0,3 max | 4,1-8,5 | 0,1 max | 0,1 max | 0,1 max | |||||
| ADC6 | 1,0 max | 0,6 max | 0,1 max | 0,4-0,6 | 2,6-4,0 | 0,1 max | 0,4 max | 0,1 max | |||||
| ADC10 | 7,5-9,5 | 0,9 max | 2,0-4,0 | 0,5 max | 0,3 max | 0,5 max | 1,0 max | 0,3 max | AC-46500, 380.0 | ||||
| ADC10z | 7,5-9,5 | 0,9 max | 2,0-4,0 | 0,5 max | 0,3 max | 0,5 max | 3,0 max | 0,3 max | A380.0 | ||||
| ADC12 | 9,6-12,0 | 0,9 max | 1,5-3,5 | 0,5 max | 0,3 max | 0,5 max | 1,0 max | 0,3 max | AC-46000, AC-46100, A384.0 | ||||
| ADC12z | 9,6-12,0 | 0,9 max | 1,5-3,5 | 0,5 max | 0,3 max | 0,5 max | 3,0 max | 0,3 max | 383 | ||||
| ADC14 | 16,0-18,0 | 0,9 max | 4,0-5,0 | 0,5 max | 0,5-0,65 | 0,3 max | 1,5 max | 0,3 max | B390.0 | ||||
| China | |||||||||||||
| YL102 | 10,0-13,0 | 1,2 max | 0,6 max | 0,6 max | 0,05 max | 0,3 max | AC-44300, ADC1, 413.0 | ||||||
| YL104 | 8,5-10,5 | 1,0 max | 0,3 max | 0,2-0,5 | 0,17-0,3 | 0,3 max | 0,01 max | 0,05 max | AC-43400, ADC3, A360.0 | ||||
| YL108 | 11,0-13,0 | 1,0 max | 1,0-2,0 | 0,3-0,9 | 0,4-1,0 | 0,05 max | 1,0 max | 0,01 max | 0,05 max | ||||
| YL112 | 7,5-9,5 | 1,2 max | 3,0-4,0 | 0,5 max | 0,3 max | 0,5 max | 1,2 max | 0,1 max | 0,1 max | AC-46000, AC-46200, AD12, 380.0 | |||
| YL113 | 9,6-12,0 | 1,2 max | 1,5-3,5 | 0,5 max | 0,3 max | 0,5 max | 1,0 max | 0,1 max | 0,1 max | AC-46100, 383.0 | |||
| YL117 | 16,0-18,0 | 1,2 max | 4,5-5,0 | 0,5 max | 0,45-0,65 | 0,1 max | 1,2 max | 0,1 max | ADC14 | ||||
| YL302 | 0,8-1,3 | 1,2 max | 0,1 max | 0,1-0,4 | 4,5-5,5 | 0,2 max | 0,2 max |
| NO | Al | Mg | Cu | Fe | Pb | Cd | Sn | Zn |
| Alloy 3 | 3.5~4.3 | 0.02~0.05 | 0.25max | 0.1 | 0.003 | 0.004 | 0.005 | Bal. |
| Alloy 7 | 3.5~4.3 | 0.005~0.02 | 0.25max | 0.075 | 0.001 | 0.002 | 0.003 | Bal. |
| Alloy 9 | 3.5~4.3 | 0.03~0.05 | 0.75~1.2 | 0.1 | 0.003 | 0.004 | 0.005 | Bal. |
| Alloy 2 | 3.5~4.3 | 0.02~0.05 | 2.5~3.0 | 0.1 | 0.003 | 0.004 | 0.005 | Bal. |
| ZA-8 | 8.0~8.8 | 0.015~0.03 | 0.9~1.3 | 0.075 | 0.003 | 0.006 | 0.006 | Bal. |
| A-12 | 10.5~11.5 | 0.015~0.03 | 0.5~1.2 | 0.075 | 0.003 | 0.006 | 0.006 | Bal. |
| ZA-27 | 25.0~28.0 | 0.01~0.02 | 2.0~2.5 | 0.075 | 0.003 | 0.006 | 0.006 | Bal. |
| Plastic name | English full name | Characteristics |
| ABS | Acrylonitrile - Butadene - Styrene | It is a vinyl type, which is a common material and is easier to shape. Excellent fluidity, chemical plating adhesion and heat resistance. Molded products have stable performance. Molded products have stable performance. Milky white, translucent. Impact resistance is better than PS. ABS with various characteristics can be obtained by changing the composition ratio of each polymer. Its mechanical strength and heat resistance are excellent among general-purpose plastics. Its surface gloss, surface spraying and electroplating properties are good, it is hygroscopic, and its background color is yellow. Generally all finished products must be dyed. |
| PMMA | Polyinethyl Methaorylate | Strong toughness, colorless and transparent. Excellent optics, insulation, processability and weather resistance. |
| HIPS 475 | High Impact polystyrene | The HIPS molecule contains 5 to 15% rubber components, which affects its fluidity to a certain extent.Both the injection pressure and molding temperature should be higher. Its cooling speed is slower than PS, so sufficient holding pressure, holding time and cooling time is required.The molding cycle will be slightly longer than that of PS, and its processing temperature is generally 175~230℃.There is a special "white edge" problem in HIPS parts, which can be improved by increasing the mold temperature and clamping force, reducing the holding pressure and holding time. The watermarks in the product will be more obvious. |
| PS | General Purpose Polystyrene | It belongs to the vinyl category and is a common material. It has good fluidity, good formability and good forming efficiency. Easily cracked and not impact resistant (GPPS). It is easy to produce waste edges. Colorless and transparent, easy to dye and good insulation. Excellent water resistance and chemical resistance. |
| SAN | Styrene Acrylonitrile Copolym | It is a vinyl type, which is a common material and is easier to shape. It has good fluidity, good formability and good forming efficiency. Easy to crack. It is easy to produce waste edges. |
| PVC | Polyvinyl Chluride Faste Resin | The thermal stability is poor, and the forming temperature and decomposition temperature range are close to each other. Poor fluidity and easy appearance defects. Will corrode the mold. It is most likely to burn and produce acidic gas. Excellent strength, electrical insulation and chemical resistance. Adding plasticizer will soften it. Poor heat resistance. It has high specific gravity (1.4), flame resistance, good printability, different formulas with different characteristics, wide range of applications, low price, great environmental impact, and is prone to cracking when the processing temperature exceeds 190°C and releases HCI corrosive gas. |
| EVA | Ethylene Vinyl Acetate Copolyn | Ethylene/vinyl acetate copolymer is characterized by good softness, rubber-like elasticity, good flexibility at -50°C, good transparency and surface gloss, good chemical stability, and anti-aging It has good ozone resistance and is non-toxic. It is a solid at room temperature, and when heated and melted to a certain extent, it becomes a liquid that can flow and have a certain viscosity. |
| PC | Polycarbonate | The viscosity of the melt is high. High pressure and high temperature are required for forming. Residual stress is prone to fracture. Due to its high hardness, it is easy to damage the mold. There is waste extruded. Transparent, strong and excellent in low temperature stability. Excellent weather resistance, light resistance, impact resistance, heat resistance and creep resistance. Good mechanical properties at high and low temperatures. |
| PEI | Polyetherimide | Polyetherimide properties （1）PEI is characterized by high strength, high rigidity, wear resistance and dimensional stability at high temperatures. （2）PEI is an amber transparent solid. It has inherent flame retardancy and low smoke without adding any additives. It has an oxygen index of 47% and a combustion rating of UL94-V-0. |
| Plastic name | English full name | Characteristics |
| PE | Polyethylene |
It shrinks greatly and is prone to bending and deformation. Cooling time is required and the forming efficiency is poor. The molded product has concavities and needs to be forced out of the mold. The molding shrinkage rate is greatly affected by the mold temperature, and the stability is poor. It has good fluidity and thermal stability, but has strong molecular coordination and is easily deformed. Lighter and softer than water. Not heat-resistant and poor printing. Resistant to chemicals, water, and electrical insulation. |
| HDPE | High Density Polyethylene | HDPE is a highly crystalline, non-polar thermoplastic resin. The appearance of original HDPE is milky white, and it is translucent to a certain extent in thin sections. Corrosion resistance, acid and alkali resistance/td> |
| LDPE | Low Density Polyethylene | Low-density polyethylene is also called high-pressure polyethylene, often abbreviated as LDPE. It is milky white, tasteless, odorless, non-toxic, waxy particles with matte surface. The density is 0.91g/cm3-0.93g/cm3, which is the lightest variety among polyethylene resins. It has good softness, extensibility, electrical insulation, transparency, easy processing and certain breathability. |
| PP | Polypropylene |
Poor fluidity and poor filling will result in flow marks, insufficient pressure, and prone to dents, requiring high-pressure forming. For optical applications, transparency is a problem, and when dissimilar materials are mixed, attention must be paid to decomposition. It has excellent formability and higher mechanical strength than PE. Water-resistant, chemical-resistant, and good electrical insulation. It is prone to deformation, warping and depression. It is adhesive and the lightest plastic. Low specific gravity (about 0.90), FDA grade, good transparency, non-hygroscopic, cheap, good heat resistance, not very high general mechanical strength, low foaming ratio, and poor printability. |
| PA | Polyamide |
Has low viscosity and good fluidity. The safety of the shrinkage rate is poor and it is easy to form waste edges. The hardness is high outside the melting temperature, which may cause damage to molds, screws, etc. Its viscosity is highly sensitive to heating temperature and it is also a highly hygroscopic plastic. It has good fluidity at high temperatures and is not easy to melt. After melting, it is easy to cool and solidify. It is tough, slippery but wear-resistant, has strong shock absorption, heat resistance, cold resistance, and good chemical resistance. It has good mechanical strength, glass fiber reinforcement effect, good gas shielding and hygroscopicity. Insufficient low-temperature impact resistance. The size and physical properties change greatly after moisture absorption. Poor dimensional stability. |
| PBT | Polybothlene Terephthalate |
Excellent formability, weather resistance, heat resistance, thermal aging resistance, electrical properties, fatigue resistance, wear resistance, hot water resistance and chemical resistance. Like PET, it is a saturated polyester with high melting degree, rapid crystallization and fast solidification speed. Poor impact resistance. |
| POM | Polyfounoldehyde ResinPolyox Mothylene Resin |
Commonly known as plastic steel, it is prone to thermal decomposition and has good resistance to chemicals and Creep. It has excellent wear resistance, self-lubricity, toughness, high durability, heat resistance and good chemical resistance. Good mechanical properties and impact resistance. It has no self-extinguishing property, poor acid resistance, and large molding shrinkage. Similar to nylon, wear resistance is similar to PC. High mechanical properties, excellent elastic recovery, poor thermal stability, and high specific gravity (1.41). |
| TPE (TPR) | Thermoplastic Elastomers (Thermoplastic Rubber) | Soft, elastic and good to the touch. The processing is simple, fast and recyclable for reuse. |
| TPU | Thermoplastic Polyurethane | Excellent mechanical properties and good elasticity. Good wear resistance and chemical resistance. Has good compatibility with blood and cellular tissues. Processing is easy. |
| PPS | Polyphenylene Sulfide Ether | The outstanding properties of PPS are: good heat resistance, the heat distortion temperature is generally greater than 260 degrees, and can be used in the temperature range of 180~220℃. PPS is one of the best heat-resistant varieties among engineering plastics; corrosion resistance is close to 4 Vinyl fluoride has chemical resistance second only to polytetrafluoroethylene; excellent electrical properties; excellent mechanical properties; and good flame retardant properties. |
| PEEK | Polyether Ether Ketone |
PEEK has become a high-profile high-temperature engineering plastic due to its excellent high-temperature resistance, high-temperature mechanical properties and chemical resistance. PEEK has excellent thermal stability at high temperatures, so it has excellent processability and can be easily processed using injection molding machines and extruders. PEEK also has excellent wear resistance, flame resistance, weather resistance, radiation resistance, and electrical properties. |
Zinc alloy has high strength and toughness, which allows it to withstand large pressure and impact, and is suitable for various functional parts.
tiny parts/high strength
Zinc alloy has high strength and toughness which allows it to withstand large pressure and impact, and is suitable for various functional parts.
light texture/good ductility
Aluminum alloy die castings have excellent dimensional stability and high precision, making them suitable for manufacturing complex ...
4-axis/5-axis process
Through CNC processing, key parts of zinc-aluminum die-casting parts can be strengthened to enhance their structural strength and durability.
2-plate mold/3-plate mold/two-color injection
The raw materials and colors are diversified to meet the needs of die-casting parts being applicable for product hemming, buckles, fasteners, mechanical parts, appearance or vision beautification. Mass injection molding production can reduce costs.
gravity/deep drawing/continuous die
Metal stamping can process additional functional structures on aluminum die-casting parts, such as mounting holes, buckles, grooves, etc., to increase the functionality of the parts.
salt spray resistance, acid and alkali resistance
Film treatment can form a protective film on the surface of aluminum die-casting parts, effectively preventing corrosion and extending the service life of parts.
We provide die casting stamping processing OEM or ODM processing and enterprise solutions
